iSH100/30044/0/0/00/0/00/11/00 ELAU PACDrive Servo Motor new

• Brand
  ELAU
• Model
  iSH100/30044/0/0/00/0/00/11/00
• Product Name
  PACDrive iSH Integrated Servo Motor
• Dimensions
  318 mm × 100 mm × 100 mm
• Weight
  6.8 kg
• Place of Origin
  Germany
• HS Code
  85015220
• Operating Temperature
  0 °C to +40 °C
• Storage Temperature
  ‑25 °C to +70 °C
• Power Supply
  2.8 A
• Warranty
  1 year
• Status
  new and original

iSH100/30044/0/0/00/0/00/11/00 (ELAU-Schneider Integrated Servo Motor, PacDrive SH3 Series)

Power Supply Input:

Main DC-bus power input: 250-700 VDC supplied by PacDrive servo power supply unit

Control auxiliary power input: 24 VDC for internal logic circuits, encoder and embedded drive electronics, typical current consumption 0.25 A

Signal Input:

High-speed SERCOS real-time motion bus input, receiving position, speed and torque setpoint commands

Digital trigger and touch-probe input for high-precision position-capture functions

On-board Hiperface absolute encoder feedback input, delivering motor position and speed data to the integrated drive

Internal temperature sensor input used for motor thermal condition monitoring

Signal Output:

Built-in three-phase power output feeding the motor stator windings

SERCOS bus feedback output: transmits actual position, real-time speed, torque, temperature and fault information back to PacDrive motion controller

Digital status output signals for drive ready and fault alarm indication

Thermal warning output triggered by motor overtemperature conditions

Mechanical Output:

Shaft mechanical power output; rated speed 3000 rpm; rated continuous torque 4.4 Nm

Power Consumption:

Typical auxiliary logic power consumption: 6 W

Maximum continuous main power output: 1.3 kW

Supported System, Protocol & Software:

Applicable Control System: ELAU PacDrive C400, C600, LMC Pro and LMC Eco motion controllers

Motion Fieldbus: SERCOS-III real-time industrial bus

Supported Software: ELAU EPAS-4 engineering software compliant with IEC 61131-3 standard, supports PLCopen motion function blocks for parameter setup, motion programming, online diagnosis and signal tracing

Typical Application Equipment: Packaging machines, material-handling automation and multi-axis synchronized production machinery

iSH100/30044/0/0/00/0/00/11/00 (ELAU-Schneider Integrated Servo Motor) Commissioning Steps

Pre-Power-on Inspection -Ensure firm mechanical mounting. Disconnect coupling and mechanical load temporarily for no-load commissioning while safety protective covers remain fitted. -Inspect all wiring connections: 24 VDC auxiliary control supply, 250-700 VDC DC-bus power cable, SERCOS-III communication cable and digital touch-probe signal cables shall be fully plugged and securely locked. -Confirm reliable PE protective earth connection; make certain there is no short-circuit between power conductors and motor housing. -Validate that the hardware emergency-stop circuit is closed and fully operational. -Examine connector pins for physical damage, dust accumulation or oxidation. Apply anti-static protection before handling the integrated servo motor unit.

Hardware Power-on Sequence Switch on the 24 VDC auxiliary control power first, allowing the embedded drive within the iSH100 unit to complete self-diagnostic routines. Observe LED indicators on the motor housing: steady power-on illumination with no immediate fault codes displayed. Energize the PacDrive DC-bus power supply for the 250-700 VDC main bus. Connect a personal computer to the PacDrive motion controller, launch EPAS-4 engineering software and establish online communication. Perform SERCOS-III bus scan to detect the iSH100 servo motor and validate correct bus address configuration.

Basic Parameter Configuration via EPAS-4 Retrieve electronic nameplate information stored inside the integrated drive for automatic import of factory-defined motor parameters. If automatic data reading fails, manually enter critical motor specifications: 3000 rpm rated speed, 4.4 Nm rated torque, Hiperface absolute encoder type and pole-pair quantity. Configure hardware limit-switch logic, assign touch-probe input functions and define digital ready-status and fault-signal outputs. Set safety-relevant limit values including maximum velocity, peak torque limit, continuous torque limit and permissible following-error threshold. Download the complete parameter dataset to both the PacDrive controller and the on-board drive of the iSH100 motor, then perform read-back verification. Save the full project backup file onto the local PC.

Static Axis Test (No mechanical movement) Trigger the servo enable signal within software and confirm the “Drive Ready” status bit activates without active fault alarms. Rotate the motor shaft manually, while monitoring real-time position, speed and encoder feedback readings on the EPAS-4 online interface. Verify smooth, continuous position variation with no position jumps or feedback-loss alarms. Simulate emergency-stop activation to confirm instant servo disablement and Safe Torque-Off execution. Reset the emergency-stop condition and check that the axis returns to normal ready status.

No-load Jog Test (Mechanical load disconnected) Access jog operation mode in EPAS-4 and configure low jog speed ranging from 50-200 rpm together with reduced acceleration settings. Enable servo power and execute forward- and reverse-jog commands. Check that motor rotation direction matches command direction and encoder feedback polarity is consistent. Monitor runtime metrics including actual speed, torque and motor temperature; watch out for unusual noise, mechanical vibration or over-current faults. In case of reversed rotation, modify the rotation-direction software parameter instead of swapping physical power cables. Terminate jog operation and disable servo prior to re-attaching the mechanical coupling.

Servo Loop Tuning Reconnect the mechanical coupling to the actual machine load. Start the inertia-identification function in EPAS-4 to calculate the total load-to-motor inertia ratio. Carry out auto-tuning procedures for current-loop, velocity-loop and position-loop control gains. Conduct short-distance point-to-point motion tests and evaluate following error, motion overshoot and settling performance. Fine-tune gain parameters manually. Apply notch filters or low-pass filters to suppress mechanical resonance when vibration occurs. Achieve stable oscillation-free performance even under maximum acceleration and deceleration conditions.

Functional Verification Test Validate touch-probe position-capture capability: trigger external digital input signals and verify valid position-latch values. Check digital status outputs: the Ready signal shall assert under servo-enabled state, and the Fault signal shall activate upon error occurrence. Run repeated cyclic motion sequences complying with machine process requirements. Observe real-time operating data: torque fluctuation, motor temperature, DC-bus voltage and fault event logs. Confirm seamless interaction with the PacDrive application program and correct execution of all PLCopen motion function blocks.

Full-load Acceptance & Project Handover Operate the complete machine under rated working conditions for an adequate period; inspect for overheating, abnormal acoustic noise or intermittent malfunctions. Document final optimized servo gains and all axis-specific configuration parameters. Export fault logs and commissioning reports and archive complete project backup files. Re-install all machine safety guards before handing over equipment to on-site operators.

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