Description
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BrandABB
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ModelPFEA111-65
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Product NamePFEA111‑65 Tension Electronics
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Place of OriginSweden
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HS Code85389091
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Dimensions180 mm × 120 mm × 100 mm
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Weight1.0 kg
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Operating Temperature+5 °C to +55 °C
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Storage Temperature‑40 °C to +70 °C
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Part Number3BSE050090R65
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Warranty12 month
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Product Statusnew and original
ABB PFEA111-65 (3BSE050090R65)
Input Specifications
Power Supply Input: 24 VDC nominal, operating voltage range 18-36 VDC
Load Cell Input: Dual-channel Pressductor load-cell input; 10 kΩ input impedance per channel; sensor excitation output 0.5 A rms at 330 Hz
Digital Input: No integrated digital input channels
Output Specifications
Analog Voltage Output: 0-10 VDC, proportional to measured web-tension value
Analog Current Output: 0-20 mA, proportional to measured web-tension value
Communication Output: RS232 serial port for parameter configuration and measured-data acquisition
Calculation Output: Internally processed tension values for Channel A, Channel B, sum (A+B) and difference (A-B)
Output Load Requirement: Voltage output maximum load 2 kΩ; current output maximum load 500 Ω
Excitation Output: 0.5 A rms, 330 Hz for driving Pressductor tension sensors

ABB PFEA111-65 (3BSE050090R65) Commissioning Method
Pre-commissioning Check
Install the module onto DIN-rail. Confirm correct termination for 24 VDC power supply, Pressductor load-cell connections, analog I/O terminals and RS232 communication cable. Implement single-point shield grounding to avoid ground-loop interference. Inspect sensor circuits and make certain there is no short-circuit prior to power-on.
Power-on and Initial Setting
Supply 24 VDC power and check the front-panel status LED indicators. Access the local menu via the built-in keypad, or establish PC connection through RS232 interface. Complete basic parameter configuration including display language, engineering units (N, daN, kg), measurement modes (single-channel A/B, sum A+B, difference A-B). Select analog output type between 0-10 VDC and 0-20 mA according to field requirements.
Load-cell Calibration & Fast Setup
Carry out zero-point calibration under unloaded condition. Start the fast setup workflow, choose weight-hanging calibration or wrap-gain calibration based on on-site mechanical structure. Enter the rated capacity value of the load cell. Verify polarity for channel A and channel B; reverse sensor wiring if negative tension readings occur. Validate that measured tension value is consistent with practical applied load.
Analog Output Verification
Apply known tension load to the sensor. Use multimeter to test 0-10 VDC voltage output and 0-20 mA current output. Ensure analog output changes linearly with real tension value. Adjust output scaling parameters when measurement deviation appears.
Parameter Configuration
Configure tension setpoint, filter time constant, alarm threshold and hysteresis value. Optimize PID gain parameters for closed-loop tension control to reduce tension fluctuation. Set RS232 communication parameters such as baud rate, parity bit and data bit to realize data interaction with upper-level host system.
No-load and On-site Running Test
Perform no-load trial run firstly, observe real-time tension readings, sum value and difference value. Proceed with material threading and full-speed operation test afterwards. Fine-tune PID parameters to maintain stable tension during acceleration, deceleration and constant-speed working conditions.
Fault & Diagnostic Check
Simulate typical faults including sensor open-circuit and short-circuit. Confirm the unit can identify abnormal status and generate corresponding alarm signals. Record fault codes for subsequent troubleshooting. Save and back-up all finished configuration data once commissioning is completed.
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