ABB 3HAC024385-001 DCS Manipulator Harness Ax 1‑6

• Brand
  ABB
• Model
  3HAC024385‑001
• Product Name
  Manipulator Harness Ax 1‑6
• Place of Origin
  Estonia
• HS Code
  85444290
• Dimensions
  540 mm × 370 mm × 185 mm
• Weight
  11.64 kg
• Operating Temperature
  ‑25 °C to +70 °C
• Storage Temperature
  0 °C to +55 °C
• Power Supply
  24 vdc
• Warranty
  1 year
• Product Status
  New and original

ABB 3HAC024385-001 (Manipulator Harness) Supported Systems & Protocols
Supported Robot Manipulator

- IRB 6600 series

- IRB 6640 series

- IRB 6650 series

- IRB 7600 series

Supported Controller System

- Controller hardware: IRC5 controller cabinet (M2004 robot system)

- RobotWare system software: RobotWare 5.x series

Signal transmitted via this harness

1. Motor power signal for axis 1-6

2. Resolver / encoder feedback signal for joint position detection

3. Internal robot safety circuit signal

Related upper-level communication protocols 

- ABB Robot Communication Protocol

- Modbus TCP

- Profinet IO

- DeviceNet

- Ethernet/IP

- RS-485 serial communication

ABB 3HAC024385-001 Manipulator Harness Industry Application Cases

Note: The 3HAC024385-001 is a passive internal manipulator cable harness designed for IRB 6600, IRB 6640, IRB 6650 and IRB 7600 heavy-duty robots paired with the IRC5 (M2004) controller. It is responsible for transmitting axis motor power, resolver position feedback and safety loop signals to support heavy-load automated production across multiple industrial sectors.

Automotive manufacturing spot welding workstation: Applied to IRB 6640 spot-welding robots within vehicle body assembly lines. The harness withstands frequent multi-axis cyclic rotation while delivering consistent motor power and position feedback for spot-gun movements. It resists workshop oil mist, welding spatter and mechanical vibration, ensures continuous high-speed operation of welding workcells, and minimizes unplanned downtime triggered by cable degradation.

Automotive powertrain workshop heavy component handling and machine tending: Deployed for loading and unloading engine blocks and gearbox components. It maintains stable signal transmission under high-payload frequent swing motion, enabling accurate positioning for workpiece pick-and-place operations between transfer trolleys and CNC machine tools.

Foundry and forging industry harsh environment material handling: Used in combination with Foundry-Plus-2 protected robot variants. The robust harness offers resistance against elevated temperatures, metallic dust and mechanical impact. It handles the conveyance of cast parts and forged blanks, and reliably operates under high thermal-stress shop-floor conditions.

Heavy machinery industry large part assembly: Utilized for assembling construction machinery components, large gearboxes and hydraulic assemblies. It supplies stable power and resolver feedback for heavy-duty robots during bolt tightening, component fitting and fixture manipulation, satisfying high-precision positioning demands for oversized workpieces.

Metal processing industry press line automation: Fitted to IRB 6600 series robots for stamping press tending applications. It sustains prolonged repeated bending inside the robot arm, facilitates automatic transfer of large sheet-metal workpieces across multiple press stations, and provides real-time joint position feedback for high-cycle stamping-shop production.

System retrofit and robot overhaul project: Commonly used for refurbishing ageing ABB heavy-duty robot workcells. Replacing worn or cracked original harnesses restores power-and-signal integrity, shortens on-site repair duration and mitigates production losses resulting from cable-related failures. This part is maintained as a critical spare component by plant maintenance departments.

General heavy-duty logistics and palletizing: Suitable for palletizing heavy industrial products, large-capacity containers and metal bundles. The harness supports persistent multi-axis motion under high payload conditions and guarantees dependable performance for heavy-duty stacking and depalletizing workflows.

AI523 1SAP250300R0001
3AUA0000090743
BC810K02 3BSE031155R1
SM810K01 3BSE030928R1
CI854A 3BSE030221R1
CP800