PFEA113-20 3BSE050092R20 ABB Tension Electronics Module

• Brand
  ABB
• Model
  PFEA113-20
• Product Name
  Tension Electronics Module
• Place of Origin
  Sweden
• Customs HS Code
  85437099
• Part number
  3BSE050092R20
• Dimensions
  130 mm × 110 mm × 60 mm
• Weight
  0.65 kg
• Operating Temperature
  -10 °C to +60 °C
• Storage Temperature
  -40 °C to +85 °C
• Warranty
  12 month
• Product Status
  new and original

ABB PFEA113-20 (3BSE050092R20) Tension Electronics Technical Specifications & Features

Ingress Protection: IP20

Supply Voltage: 24 V DC (operating range: 18–36 V DC)

Power Rating: 15 W @ 24 V DC

Load Cell Channels: 4 channels for Pressductor load cells

Load Cell Excitation: 0.5 A rms, 330 Hz; maximum total cable resistance of 10 Ω for four connected load cells

Analog Outputs: 6 flexible configurable analog outputs, voltage or current signal selectable

Digital Input: 1 digital input for remote zero calibration and gain switching

Digital Outputs: 4 programmable digital outputs for alarm indication and tension level monitoring

Auxiliary Analog Inputs: 2 extra analog input channels

Communication: Profibus-DP interface

Display: 2×16 character multi-language LCD screen; capable of showing summed value, differential value and individual load cell readings

Available Tension Units: N, kN, kg, lbs, N/m, kN/m, kg/m, pli

Step Response Options: 15 ms, 30 ms, 75 ms, 250 ms, 750 ms, 1500 ms (user selectable)

Certifications & Standards: EMC Directive 2014/30/EU, Low Voltage Directive 2014/35/EU, UL61010

Main Features

Precision web tension transmitter designed to work with ABB Pressductor load cells

Gain scheduling function accessible through digital input or Profibus for dual web path switching

Onboard memory to store zero offset values and peak load records

Built-in self-diagnosis system; fault status and alarm information can be retrieved via Profibus-DP and digital outputs

Supports multi-module grouping: maximum 3 units linked for sectional roll control, covering up to 12 load cells

Front-panel keypad enables on-site parameter setup and real-time status viewing

Dual-color LED (green / red) for quick operational and fault status indication

Ideal for continuous tension control in paper, plastic film, metal foil, textile and converting industries

Pre-installation Check

Verify the model and part number: PFEA113-20, 3BSE050092R20, IP20 DIN rail mounted tension electronics.

Inspect the module visually for any shipping damage.

Get ready required accessories and tools: standard 35 mm DIN rail, shielded twisted-pair cables for load cells, regulated 24 V DC power supply, Profibus-DP communication cable, screwdrivers and terminal crimping tools.

Choose a proper mounting spot inside a well-ventilated and clean control cabinet. Keep it separated from frequency inverters, high-power cables and heavy EMI interference sources. The ambient temperature must stay between +5 °C and +55 °C with no condensation.

Leave at least 10 mm clearance between this unit and neighbouring modules for adequate heat dissipation.

Mechanical Mounting

Clip the module onto the 35 mm DIN rail inside the cabinet and press downward until the bottom locking latch snaps into place.

Give the module a gentle tug to confirm it is secured and will not shift.

Install the unit vertically. Upside-down or heavily inclined mounting is prohibited.

Wiring (All power must be switched off)

Power connection: Route regulated 24 V DC power (18–36 V DC operating range) to the power terminals. Fit an external fuse and isolating switch on the power circuit.

Load cell connection: Wire Pressductor load cells using shielded twisted-pair cables. Cable shields shall be grounded only at the PFEA113-20 end with single-point earthing to prevent ground loops. Refer to official wiring schematics for PFCL/PFTL/PFRL load cell series.

Analog I/O connection: Terminate analog outputs and auxiliary analog inputs. Select 0–10 V voltage or 4–20 mA current signal mode based on field requirements.

Digital I/O connection: Wire the digital input for remote zero calibration and gain switching, as well as digital alarm outputs. Fit freewheeling diodes if inductive loads are driven by digital outputs.

Profibus-DP connection: Insert the Profibus cable into the 9-pin Sub-D connector. Activate the bus termination resistor at the final node of the Profibus network.

Protective earthing: Firmly connect the protective earth terminal to the cabinet safety ground.

Post-wiring Inspection

Recheck every terminal connection to eliminate loose contacts, short circuits and reverse polarity.

Check shielding arrangements for all signal cables.

Confirm correct configuration of the Profibus termination resistor.

Power-up and Commissioning

Close the cabinet door and energise the 24 V DC supply.

Observe the front LED indicators and LCD display to make sure no hardware fault alarms appear.

Configure fundamental parameters via the front keypad or Profibus: load cell sensitivity, tension unit, response speed and channel assignment.

Complete zero calibration: with rollers fitted and no web tension present, run the zero-set function.

Complete span calibration: apply certified test weights to simulate rated tension and finish span trimming.

Carry out functional tests for analog outputs, digital alarm outputs and Profibus communication.

Store all configured parameters.

Final Check

Conduct an offline dry run without web material and check for stable tension readings.

Validate that all alarm functions trigger correctly.

Back up the parameter record to complete the installation work.

FAQ for ABB PFEA113-20 3BSE050092R20 Tension Amplifier

Q: What is ABB PFEA113-20 3BSE050092R20?

A: The PFEA113-20, part number 3BSE050092R20, is an ABB tension amplifier module designed for web tension measurement and control in industrial production lines. It processes signals from tension load cells and outputs standard signals for PLC and control systems.

Q: What applications is the ABB PFEA113-20 3BSE050092R20 suitable for?

A: It is widely used in paper making, printing, textile, film, foil, rubber and converting industries for continuous web tension monitoring and closed-loop tension control.

Q: Which load cells can work with ABB PFEA113-20 3BSE050092R20?

A: This tension amplifier is compatible with ABB PFTL series tension load cells. It supports strain gauge type tension sensors for accurate tension signal conversion.

Q: What are the main output signals of ABB PFEA113-20 3BSE050092R20?

A: It provides common analog outputs including 4-20mA and 0-10V, which can connect directly to most industrial controllers, drives and HMI units.

Q: Can ABB PFEA113-20 3BSE050092R20 be replaced by other ABB tension amplifier models?

A: It belongs to the PFEA113 series. Cross replacement needs to check the code suffix, power supply, signal range and mounting form. PFEA113 variants are not fully interchangeable without verification.

Q: Is ABB PFEA113-20 3BSE050092R20 still available as new original stock?

A: Some ABB tension control components have entered the mature or obsolete phase. We supply original new, surplus and tested used units of PFEA113-20 3BSE050092R20 with quality inspection before shipment.

Q: What is the difference between PFEA113-20 and PFEA113-10?

A: The suffix number stands for different configuration versions, mainly differing in signal options, software firmware or certification. You need to match the exact part number 3BSE050092R20 for replacement.

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